ABS Material Learning Center

ABS Material

ABS polymer is made by polymerizing styrene and acrylonitrile in the presence of butadiene, and the resulting polymer demonstrates superb impact-resistivity ranging from room temperature down to 40℃ below the freezing point; Acrylonitrile exhibits excellent weather resistance and heat tolerance, and butadiene bears the physical property of impact-resistance while styrene gives plastic a shiny surface and excellent molding ability. The typical proportion of the above in ABS polymer is 20:30:50, and the final properties of the polymer can be influenced by conditions under which the materials is processed, and these include the proportions of the three monomers, the polymerizing methods, and pellets size ... etc. For instance, when the amount of butadiene is increased the derived ABS polymer will exhibit amplified impact strength, but also at the cost of rigidity, melt flow index, toughness, and heat tolerance. ABS polymers were once categorized as engineering plastics, but as its productivity had seen enormous increase to the point which rivals its predecessor, PS polymers, it has become one of the top five general-purpose plastics by category since the year 2000.

The specific ABS resins we are currently using in filaments production is PA-747, which is manufactured by CMC (Chi Mei Corp.) in Taiwan, as it is the most recognized standard ABS grade amongst users in the home-use 3D printers community. One noteworthy point about PA-747 is that it is considered a better option for beginners as well, since lots of feedback based on PA-747 grade filaments are the richest on many forums in such community.

ABS Physical Properties

ABS resins have excellent process ability, and products made of such material exhibit rigid shape and size in addition to having a glossy surface, suitable for dyeing and coating, electroplating, welding and soldering, and heat pressed molding. Therefore, ABS resins are widely applicable in various fields of production, including machinery, automobiles, electrical appliances, casing for household appliances, and toys (e.g. LEGO products) ... etc.

Properties Test Method Test Condition Unit Test Value
Tensile Strength ASTM D638 3mm, 6mm/min Kg/cm2 385
Tensile Elongation ASTM D638 3mm, 6mm/min % 30
Flexural Strength ASTM D790 6mm, 2.8mm/min Kg/cm2 620
Flexural Modulus ASTM D790 6mm, 2.8mm/min Kg/cm2 22000
Izod Impact ASTM D256 3mm, 23℃ Kg-cm/cm 41
Melt Flow Index ASTM D1238 200℃, 5Kg g/10min 1.1
Hardness ASTM D785 - R Scale 108
Specific Gravity ASTM D792 23℃ - 1.03
Vicat Softening Temp ASTM D1525 3mm, 50℃/hr 103
HDT ASTM D648 Annealed 95
Flammability UL 94 - - HB @ 1.6mm